The future of HPEDM System 3R fixture system

(1) Combined fixture: it is a modular fixture, a special fixture assembled from a set of pre-manufactured standard components;

(2) Accompanying fixture: automatic line fixture, which not only undertakes the task of clamping, but also undertakes the task of transporting workpieces along the automatic line;

(3) It can be divided into lathes, milling machines, drilling machines, boring machines, grinding machines, gear machine tools, CNC machine tool fixtures, etc.

(4) According to the clamping power source of the fixture, the fixture can be divided into two categories: manual fixture and motorized fixture.

(5) Manual clamps should have force expansion mechanism and self-locking performance to reduce labor intensity and ensure safe production.

B Product features of System 3R fixture system:

1. Repeat positioning accuracy is plus or minus 0.002mm.
2. It can be detected outside the machine, saving a lot of time;
3. Easy to use and convenient;
4. Greatly high work efficiency and product quality save costs;
5. The electrode can be tested and modified at any time without affecting the accuracy;

C:  Special crystal precision positioning fixture:

When you invest in high-tech and expensive machine tools, most of the bottlenecks in use are: due to the use of improper accessories and incorrect concepts

, The time spent on electrode/workpiece setting (alignment) is longer than the actual processing time of the machine tool, and at the same time, human errors also damage the final accuracy of the product.

With 17 years of experience in R&D and production, the product quality is accurate and reliable, the static repeat positioning accuracy is ±0.002mm, and it can be fully compatible with the Swiss original 3R fixture system.

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How to operate  HPEDM EROWA  Flat chuck palletset W — modular tool system for  wire  cutting  machine

The use of the EROWA tool system makes the wire cutting machine more flexible and productive, and  reduces downtime greatly, Which make Expensive machine   can work day and night. The components of the entire system are suitable for both new users, users who want to expand the use of ITS, and old users. As long as you set your working  framework,  you will have no worries in the production process.

It has a wide range of applications and can be applied to modular tool systems; single or multiple pallets; the repeated positioning accuracy of the clamping element is 0.002mm-0.005mm; it is used for all ordinary WEDM basic sets; the EROWA loading facility can be used for automation .

Its operation can be divided into three modes: manual, loading facility, or robot.

This ER-035715 manual flat chuck is made of stainless steel, with a repeat positioning accuracy of 0.002mm-0.005mm; the clamping force is (tighten the control handle G with R72.5mm); the mounting hole is 4*M8; the height is 22mm

Most EROWA tool systems are made of hard and anti-corrosion steel. When using on-line cutting machines, in order to maintain the anti-corrosion performance of the product, please follow the maintenance instructions.

Due to the conduction of current, it is necessary to ensure a stable contact between the guide rail and the workpiece carrier. A firm contact with the machine table is also necessary; this will be ensured by a suitable cable connection. Please refer to the machine operation manual.

3. Special attention should be paid to the conductivity of water. Incorrect conductivity will not only affect the processing performance of your WEDM machine tool, but also destroy the corrosion resistance of the tool and fixture. Please confirm that the conduction value is between 5mS and 20mS. The pH value of the dielectric should not be lower than 5.5; the ideal value can reach 7. Please also refer to the machine operation
4. In order to maintain the working performance and corrosion resistance of the jigs and fixtures, please remove the discharge residues on the parts of the jigs and fixtures once a week
5. If the jigs and fixtures are used for multi-shift processing, the cleaning and maintenance of the jigs and fixtures should be carried out in the guide wire operation gap of the online cutting machine tool.
6. Please clean, dry and maintain the fixtures before storage

With EROWA wire cutting tools can help you in the production process, especially in online cutting, can improve work efficiency and have higher flexibility.